Page 22 - BPW axles with air suspension Series O SL AL
P. 22

BPW axles with air suspension






          4.5.4      Struts / channel crossmember

          Example of reinforcing a vehicle frame               1 1    CCrroossssmmeemmbbeerrss
          that is subject to longitudinal torsion
          (tilt trailers, curtainsiders etc.) with             The transverse forces which arise during cornering
          C-member.                                            are absorbed within the C-member structure.  The
                                                               frame end deformations occurring in vehicle frames
                                                               subject to torsion have to be absorbed by the frame
                                                               crossmembers. The crossmember should have suf-
                                                               ficient dimensions particularly (Wx).

                                                               Crossmembers with torsional flexibility and of ade-
                                                               quate bending values (Wx) should be used.
                                                               Torsionally stiff sections are to be avoided as cross-
                                                               members (risk of tearing at the welded connections).




                                                               2 2    GGuusssseett  ppllaatteess

                                                               The transverse forces and frame end deformations
                                                               occurring during cornering are directed via the gus-
                                                               set plates into the C-member structure. In order to
                                                               ensure  good adhesion with the frame, the gusset
                                                               plate must be extended to the top flange and weld-
                                                               ed onto the bottom and top flanges.
                                                               The preferred method of attachment to the C-mem-
                                                               ber is on the face end using a plug weld.




                                                               3 3    VVeerrttiiccaall  pprrooffiilleess


                                                               If relatively thin main beam web profiles are used, a
                                                               vertical profile should be incorporated to reinforce
                                                               the frame in the region of the hanger bracket.








                                                               R Reemmaarrkkss::

                                                               With vehicle frames that are subject to torsion, an
                                                               elastic and torsional reinforcement of the air sus-
                                                               pension is necessary.


















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