Page 37 - KNORR Pneumatic Disc Brake

8

Caliper Replacement

8 Caliper Replacement

For ease of reference, each component of a tool is referred
to by an identification number e.g. (T28); a complete tool Tool to press in
(containing one or more such components) has been given cover (68a)
a letter code e.g. (E) - see section 2.1. T11 Press-in tool for
cover (68c)
T27 Press-in tool for
cover (10)
Tool to press in
8.0. To replace the cover (10) use the press-in tool (H), cover (68d) T26
for cover (68a) use press-in tool (T11), for cover (68c) use T08
press-in tool (M) and for cover (68d) tool (T08) is required
(see Fig.).

8.1 Removal of Caliper from Carrier
(K) (M) (H)
8.1.1. Remove the brake pads (12) (see Section 6.1).
8.0 - Press-in tools for cap and covers
8.1.2. Remove brake actuator (see Section 12). If fitted,
remove wear indicator cable and potentiometer.
Do not touch electrical contact points - possible
static discharge!

Note: It may be necessary for reasons of accessibility
to remove the caliper and carrier from the axle (refer to 10 10
vehicle manufacturer’s recommendations) or remove only
the caliper.

Removal of Cover (10)

8.1.3. Use a suitable tool (e.g a chisel) to penetrate the
cover (10) creating a hole to allow easy removal (see Fig.).
Note: during penetration the cover (10) may move
approximately 10 mm inwards 8.1.3 - Penetrate cover in the centre using suitable tool
Cover (10) should be penetrated in the middle. Do
not drive the tool between caliper bore and cover
(10) since caliper bore may be damaged.

10

8.1.4. Remove cover (10) using a suitable tool (e.g
a screwdriver) by inserting it into the created hole and
levering it out.
Check the inside area of the bearing for dirt or corrosion.
If necessary replace with a new guide and seal kit. In case
of damage or excessive corrosion, the caliper must be
replaced.

8.1.4 - Remove cover using suitable tool

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